Ultrasonic Plastic Welding Machine Psa /DNA Sports Grading Cards Slabs Precision Welding

Product Description

Product  Actual Pictures
Ultrasonic Plastic Welding Machine PSA /DNA Sports Grading Cards Slabs Precision Welding

Technical Parameters
Model	XX-20K20W
Usage	Plastic welding
Power supply	AC220V or 110V
Power	2000W
Frequency	20KHz
Horn journey	75mm
Delay time	0.00-9.99s
Welding time	0.00-9.99s
Cooling time	0.00-9.99s
Net weight	100KG
Machine size	400*700*1240mm
Trade mark	XIANGXING
Origin	Shenzhen China

Packing and delivery:

Transport package	Carton/ Wooden case
Package size	870*640*1490MMH
Package Gross weigh1	149KG
Port	Shenzhen seaport

Supply Ability:

Supply Ability

150 Set/Sets per Month

Lead time:

Quantity  (sets)	1 - 3	4 - 5	6 - 10	>10
Lead time (days)	3	5	10	To be   negotiated

 

Product Description
 

Working Principle:Ultrasonic vibration with the ultrasonic transmission welding head to welding parts, as the two-welding lacoustic resistance and therefore produce local high temperature melt interface. Under certain pressure, make the two parts welding for a beautiful smooth flat and strong  effect.
The high-voltage, high-frequency signal generated by the sound generator is converted into high-frequency electrical energy through the transduction system.The converted high-frequency electrical energy is then converted by the transducer into high-frequency vibrations of tens of thousands of times per second.The welding mold head transmits the received vibration energy to the two plastic workpieces.The temperature at the interface rises instantaneously due to friction between the surfaces of the workpieces and among their internal molecules.When the temperature reaches the melting point of the workpiece itself, the surface of the workpiece interface melts rapidly.At the same time, it cools and shapes under a certain pressure, ultimately completing a perfect weld.Nowadays, ultrasonic welding is widely used in many industrial production fields.

_Features:
1. The automatic frequency modulation function enables the ultrasonic generator to automatically track and compensate the frequency change of the welding head.When the temperature is too high, if there are wear or foreign matter on the surface of welding head, this frequency change will occur.

2. Built-in automatic constant-amplitude system, automatic compensation for different air pressure changes and voltage fluctuations, stepless adjustment of ultrasonic amplitude from 50% to 100%, to meet the requirements of different welding work pieces.

3. Using IGBT for power amplification, the reaction is fast, which is more than 100 times faster than the traditional silicon power tube, so the protection function is better.

4, Fast welding speed, welding of high strength, good sealing.

5. To replace the traditional welding/bonding process, low cost, clean pollution-free and does not damage the work piece.

6. stable welding process, easy operation, easy maintenance.

7. light, free of load when all have resonance, do not need to adjust the welding head frequency.

8. aluminum/titanium radial pole, sonic, strong stability. 

9.Machine is equipped with Airtac cylinders and Airtac magnetic valves, stable performance.

  
 
 

Detailed Photos

 

Automatic Frequency Generator
Experience the cutting-edge technology of our automatic frequency modulation function, which empowers the ultrasonic generator to autonomously track and adjust to the frequency changes in the welding head. This ensures optimal performance even when faced with challenges such as elevated temperatures, wear, or foreign materials on the welding head's surface.

 

Start Button and Emergency Button
Our innovative two-green-start-button design requires simultaneous pressing, ensuring unparalleled safety by preventing operation with a single hand. This advanced feature safeguards the operator, minimizing the risk of hand injury during operation.
In the event of any emergency, swiftly press the red emergency button to halt the machine instantly. This crucial feature provides efficient protection for the operator, enhancing overall safety.

 

Ultrasonic Transducer
At the heart of our ultrasonic plastic welding machine is the essential transducer, responsible for generating pressure and vibration. This vital component ensures that two workpieces are seamlessly welded together for a reliable bond.

 

Height Adjust Handwheel
Our machine boasts the ability to adjust height effortlessly, accommodating products of varying heights. With an impressive maximum adjustable height of 510mm, versatility and adaptability are guaranteed.

 

Adjustment Handle

These two precision-engineered handles are designed to fine-tune the machine's tension, ensuring optimal performance and reliability.

Limit Screw and Leveling Screw

The limit screw offers precise height adjustments between the welding jig and the product, ensuring superior welding effects and consistency.
Utilize these four leveling screws to meticulously calibrate the machine's balance, guaranteeing stability and precision during operation.

Application

Applicable to ABS, PC, PE, PP, PS, PVC, SAM, acrylic, cellulose, nylon, etc.Widely used in automotive industry
electronic industry, medical industry, household appliances industry, no cloth clothing, office supplies,
packaging industry, plastic toy industry,  water treatment industry etc.


Welding Mold

Company Profile

Founded in 2015, Shenzhen Xiangxing Machinery Equipment Co., Ltd. is a professional manufacturer specialized in ultrasonic technology applications. With over 10 years of rich experience in ultrasonic plastic welding, we have established a solid reputation in the industry.

Our company is located in Baoan District, Shenzhen, approximately 15 kilometers away from Shenzhen Baoan International Airport, enjoying a developed economy and convenient transportation.

We focus on providing comprehensive ultrasonic and high-frequency plastic welding solutions, and our main products cover a full range of equipment:

-Ultrasonic plastic welding machines
-Ultrasonic plastic tube sealing machines
-Ultrasonic plastic soft tube filling and sealing machines
-High frequency plastic welding and sealing machines
-Blister sealing machines

We have our own CNC workshop and support customization for various ultrasonic molds and high-frequency welding molds. Our professional technical team is dedicated to the R&D, design and application of ultrasonic welding technology, and we also provide OEM & ODM services to meet diverse customer demands.

We adhere to the management principle of "quality first, service first, continuous improvement and innovation to satisfy customers", and take "zero defect, zero complaints" as our quality objective.

Welcome to contact us for inquiries and business discussions, and let us join hands to develop together and create a prosperous future!

 

Certifications

 

_Features:
1. The automatic frequency modulation function enables the ultrasonic generator to automatically track and compensate the frequency change of the welding head.When the temperature is too high, if there are wear or foreign matter on the surface of welding head, this frequency change will occur.

2. Built-in automatic constant-amplitude system, automatic compensation for different air pressure changes and voltage fluctuations, stepless adjustment of ultrasonic amplitude from 50% to 100%, to meet the requirements of different welding work pieces.

3. Using IGBT for power amplification, the reaction is fast, which is more than 100 times faster than the traditional silicon power tube, so the protection function is better.

4, Fast welding speed, welding of high strength, good sealing.

5. To replace the traditional welding/bonding process, low cost, clean pollution-free and does not damage the work piece.

6. stable welding process, easy operation, easy maintenance.

7. light, free of load when all have resonance, do not need to adjust the welding head frequency.

8. aluminum/titanium radial pole, sonic, strong stability. 

9.Machine is equipped with Airtac cylinders and Airtac magnetic valves, stable performance.
 



Packaging & Shipping 

 

FAQ

1.If I order this machine, and how can l learn to operate it? Do you offer any help? Would it be charged?
Shenzhen Xiangxing Machinery Equipment Co.,Ltd. will provide our after sales service to our customers. Once you get the machine,meanwhile you will get our operation instruction which would detailed explain all about the machine operation. Besides, our operation video is available for your operation reference. If either instruction or video can not helps you, and we will arrange the our engineer contact you via international telephone conference or via face to face mutual video conference.All above service is free.The service cost in customers' country was not included if requires oversea service.

2.About The Warranty:
One year warranty. Within one year, the initial parts or elements of the machine broke down cause by the raw material and our hand work, Shenzhen Xiangxing Machinery Equipment Co.,Ltd. would replace the parts freely, but the freight charge and the consumable parts like die, cutting mould were not included. The warranty is not valid if the machine damage due to customers' wrong operation or caused by force majeure factors.

3.How to order raw material ?
We can help you to find raw material supplier, and also we can help you to order if need. And if possible, we will arrange the machine and the raw material sending to you together.

4.Do you have any other model ?
Of course . We have different choice for you, and if all our models that's not what you want, you can tell us your details,we have own CNC workshop, we can custom make for you.

5.What is the power supply?
Normally, there are 220v and 380v, and if you need other choice, just tell us, and we can custom make for you. Or OEM is available.

6.Is this machine need a mould ? Then what kind of mould should it be? How can I sure the mould is what I need?
According to you packing items we will inform you this need a mould or not. If needed, and we will offer aluminum or copper mould.Pls kindly send us 3D drawings or samples before we make the mould. 

7.How long is the leading time?
Within 7-10 days in off season after we receive the deposit and 10-15days during peak season.