High Frequency Induction Welder Machine for Auto Fiber Plastic Parts 15KW 15KW
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Customized Machine
We can customize the power ,the mould according to your product dimensions.
Working Principle:
Implant induction welding is an advanced joining process for plastic manufacturing.
It uses an induction coil to heat an electromagnetically susceptible material at the joint interface, melting the surrounding thermoplastic.
The susceptible material can be embedded in a gasket between welding surfaces, or integrated directly into composite components.
This technology is ideal for large, complex-shaped, or delicate parts that are difficult to weld with traditional methods like ultrasonic, spin, or hot plate welding.
An induction coil converts the high-frequency current from the induction generator into the required alternating magnetic field. While a single-turn coil can be used when space is limited, multi-turn coil designs are more common, as they generate a stronger and more deeply penetrating magnetic field. Split-coil designs are also available, which can be disassembled to fully enclose large parts such as plastic piping.
The high currents used in induction welding generate significant heat in the coil. To prevent overheating, the coil windings are made of hollow tubing, with water circulated during welding to dissipate heat via an attached heat exchanger.
Fixtures hold the parts in position during welding. One fixture is fixed, while the other is movable, allowing a press to apply and maintain pressure throughout the heating and cooling phases.
Equipment
The machine uses an induction generator to produce high-frequency current in the range of 2-10 MHz. This frequency band is regulated by the FCC to avoid interference with broadcast signals.
Advantages/Features:
1. Non-Contact Heating
Implant induction welding requires no direct physical contact with a heat source, making it ideal for joining components with unusual dimensions or delicate surfaces.Suitable for metal parts and plastic parts preheating implant and induction welding.
2. Suitable for Large/Long Parts
The induction coil can be moved continuously to heat entire surfaces of long joints, enabling effective welding of extremely large parts.The welding effect is superior for the products with large welding area but not complex and high welding requirements.
3. Minimal Thermal Stress
Heat is concentrated precisely at the joint area, generating low thermal stress on the workpiece.
4. Repairable & Recyclable
The joint can be reheated via induction for repairs, recycling, or rework purposes.
5. High Efficiency
Heating and joining occur simultaneously, significantly shortens the cycle time and improves production efficiency
Application:
High-Frequency Induction Welding Machine offers exceptional versatility with a wide range of thermoplastics:
• Core Materials: HDPE,PVC, LDPE, PP, Nylon (PA). (Ideal for non-polar plastics that standard machines struggle with).
• Engineering Plastics: ABS, PC, Acrylic (PMMA), PET, PETG.
• Specialized Applications: Perfect for components containing embedded metal implants (nuts, bolts, mesh) and composite structures.
The machine is particularly effective for large, complex-shaped, or delicate parts that are difficult to weld using traditional methods
Product Description
Using high frequency thermal bonding to heaten the workpiece through high frequency mold , arrive at plastic with plastic welding, plastic with paper card, or paper card with paper card plastic bonding, the surface of the card is usually coated with a layer of PVC or APET, PETG glue, under the action of high frequency melting as a whole.
| Machine Parameters |
| Model |
XX-15000MP |
| Usage |
PVC,ABS,PET,Acrylic,Nylon,Polyethylene |
| Power supply |
AC380V |
| Output Power |
15KW |
| Iput Current |
40A |
| Welding Area |
Up to diameter 200MM |
| Delay time |
1-100s (adjustable) |
| Heating time |
1-100s (adjustable) |
| Holding Time |
1-100s (adjustable) |
| Max welding area |
460*610mm |
| Driven Mode |
Pneumatic |
| Stroke |
150mm( Customization Support) |
| Working Pressure |
0.4-0.7 MPa |
| Cooling water Flow |
6L Per Min |
| Machine size |
1440*840*2100mm |
| Weight(N.W) |
630 KGS |
| Origin |
Shenzhen China |
| Brand name |
Xiangxing |
Detailed Images
PLC Touch Screen Control Board
Almost all control switches are on the board.
It's very easy to understand and operate.
Workbench
There are two buttons. Left and right green button,it is easy and safe to operate.
Welding Mold
Supports custom mold design and making.
The inductor ring is easily detachalbe and replaceable.
Welding Molds Display
Machine Application
Company Profile
Founded in 2015, Shenzhen Xiangxing Machinery Equipment Co., Ltd. is a professional manufacturer specialized in ultrasonic technology applications. With over 10 years of rich experience in ultrasonic plastic welding, we have established a solid reputation in the industry.
Our company is located in Baoan District, Shenzhen, approximately 15 kilometers away from Shenzhen Baoan International Airport, enjoying a developed economy and convenient transportation.
We focus on providing comprehensive ultrasonic and high-frequency plastic welding solutions, and our main products cover a full range of equipment:
• Ultrasonic plastic welding machines
• Ultrasonic plastic tube sealing machines
• Ultrasonic plastic soft tube filling and sealing machines
• High frequency plastic welding and sealing machines
• Blister sealing machines
We have our own CNC workshop and support customization for various ultrasonic molds and high-frequency welding molds. Our professional technical team is dedicated to the R&D, design and application of ultrasonic welding technology, and we also provide OEM & ODM services to meet diverse customer demands.
We adhere to the management principle of "quality first, service first, continuous improvement and innovation to satisfy customers", and take "zero defect, zero complaints" as our quality objective.
Welcome to contact us for inquiries and business discussions, and let us join hands to develop together and create a prosperous future!
Certifications
Packaging & Shipping
Shippment:
-By couriers, TNT, DHL, FEDEX, UPS, etc. Itis door-to-door service. (Transport time:3-5days)
-By air to air port (Transport time:within 7 days)
-By sea to sea port (Transport time: within30 days)
if you need the goods urgent, by couriers andby air will be suggested.
If the order weight is more heavier. by sea issuggested, the freight is more cheaper.
Delivery Details
Since the machines are large and heavy, and delivery costs vary by country, we suggest the following delivery solutions:
1. For shipments over 1CBM or 100KG, we recommend shipping by sea.
2. For shipments under 1CBM or 100KG, we recommend air freight.
The price displayed on our website is only the FOB price of the machine. Please contact us before placing your order.
FAQ
1. How will I learn to operate this machine upon ordering? Do you offer assistance, and is there a charge?
At Shenzhen Xiangxing Machinery Equipment Co., Ltd., we pride ourselves on exceptional after-sales service. Upon receiving the machine, you'll be equipped with a comprehensive operation manual and an instructional video. Should you require further assistance, our engineers are on standby, ready to guide you through international telephone or video conferencing, all at no extra charge. Note: If overseas service is needed, local service costs are not covered.
2. Warranty Information:
Enjoy peace of mind with a one-year warranty. If any initial parts or elements fail due to manufacturing defects within this period, Shenzhen Xiangxing Machinery Equipment Co., Ltd. will replace them at no charge. However, freight charges and consumable parts like dies and cutting molds are excluded. The warranty is void if damage results from user error or force majeure events.
3. How do I order raw materials?
We are happy to assist in sourcing raw material suppliers. Should you need, we can coordinate ordering on your behalf and, if possible, arrange for simultaneous shipment with your machine.
4. Do you offer other models?
Certainly. We offer an array of models for you to choose from, and if our standard options don't meet your needs, share your specifications with us. With our in-house CNC workshop, we can custom-design a solution tailored for you.
5. What power supply options are available?
Typically, power supplies are available in 220v and 380v. Should you require a different specification, let us know, and we can customize it to your requirements. OEM services are also available.
6. Is a mold required for this machine? What kind of mold is suitable, and how can I ensure it's the right one for my needs?
To provide the perfect solution tailored to your packaging needs, we will determine if a custom mold is necessary. Should it be required, we offer superior-quality molds crafted from aluminum or copper. Kindly provide us with detailed 3D drawings or samples, and rest assured we will create the mold with precision and care.
7. How long is the lead time for receiving your order?
During the off-peak season, you can expect your order to be ready within a swift 7 to 10 days after we receive your deposit. In the bustling peak season, the timeframe extends slightly to 10 to 15 days, ensuring each product meets our stringent quality standards.
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